How Do Cross Belt Sorters Work in Warehouses?
What do we mean when we talk about cross belt sorters? Well, they are a sorter that is built to go on top of a continuous loop conveyor. Its carrying surface consists of a small belt conveyor and this holds the parcels that need to be sorted. When the parcels reach the location they need to be at, the cross belt activates and it takes the parcel off of it and either sends it down a chute or to another conveyor.
How efficient are cross-belt sorters?
Cross belt sorters are a super efficient tool to have in a warehouse. They can provide a throughput rate of up to 25,000 units per hour. Of all the loop conveyors in existence, the cross belt has the fastest and the highest turnover. They are particularly efficient when it comes to handling bags, totes, and cartons. Since the carrying surface is flat, it’s great for items like this but less suitable for items that might have a propensity to roll, such as balls or cylinders.
Latest innovations in crossbelt technology
In the last few years, one of the best innovations for crossbelt sorters has been the introduction of a linear model ( the original was loop-based). A linear model crossbelt sorter is a fantastic way to save floor space in a warehouse where overall space might be at a premium.
The variety of new technologies makes it possible to automate much more of the sorting process. It leads to reduced labor costs and includes features such as the wireless io link. This makes cross belt sorters even more efficient and easy to work with.
The pros of crossbelt sorters
Cross belt sorters offer quite an array of benefits that other types of sortes might struggle to match. We’ve already mentioned the high throughput volume, but they also offer technology that is expandable and scalable, with the ability to handle products gently and effectively. They are particularly energy efficient and offer low consumption rates. Their design means that these machines can handle multiple order destinations at any one time, too.
How are crossbelt sorters used?
This piece of warehouse machinery is designed to be used in sorting and sequencing in warehouse operations. However, it can also be utilised in other ways too, including for order fulfillment, shipping, store returns, and mail sorting.. It’s a great option for businesses that need high-speed sortation and throughputs. They are perfect for all e-commerce operations and dropshipping companies.
Is a crossbelt sorter right for your warehouse operations?
Crossbelt sorters are powerful and useful equipment for many warehouses because they can drastically cut work time and make dealing with huge orders a simpler and quicker task. However, if a company is thinking about investing in one, it’s always best to sit down and think carefully about the total throughput requirements, predicted business growth, and the kinds of products that are handled on-site before making a final decision.
For many businesses, they are a practical, workable solution that offers many benefits, but for smaller operations, there may be better sorters on the market. As technology grows and develops, cross belt sorters will inevitably become something that the majority of companies dealing with huge orders daily will need to streamline operations.